RTB eLearning

The SMAW on Aluminium, Stainless Steel and Cast Iron (MATSA401) module provides learners with the theoretical knowledge and practical skills needed to perform Shielded Metal Arc Welding (SMAW) on a variety of metals. The course emphasizes workplace preparation, including material selection, tool and equipment setup, and the application of safety measures. Learners develop competence in welding different metals specifically aluminium, stainless steel, and cast iron by applying appropriate SMAW techniques, cutting methods, and defect correction procedures to ensure high-quality welds. The module also covers finishing operations, such as surface treatment, product protection, storage, workplace cleaning, and technical reporting. By the end of the course, students will be able to safely and effectively weld, finish, and maintain products made from various metals, following industrial standards of quality and safety.

Introduction

Shielded Metal Arc Welding (SMAW) is a welding process that uses an electric arc and coated electrodes to join metals. It is portable, simple, and commonly used in industries.

SMAW on Aluminium

Aluminium is lightweight, corrosion resistant, and conducts heat quickly. SMAW on aluminium requires special electrodes and clean surfaces.

SMAW on Cast Iron

Cast iron contains high carbon and is brittle, so it cracks easily during welding.

SMAW on Stainless Steel

Stainless steel is strong and resistant to rust and corrosion.

SOLIDWORKS Design is a computer-aided design (CAD) software used to create, simulate, and visualize 2D and 3D models of products or mechanical parts. It allows engineers, designers, and manufacturers to design complex components, assemblies, and drawings with precision and efficiency. The software provides tools for sketching, modeling, rendering, and analysis, enabling users to test product performance, optimize designs, and prepare accurate technical documentation before production.

A SolidWorks design is a power full 3D CAD software design for mechanical parts, assemblies, and engineering drawings. It covers essentials like sketching, modeling, and drawing, plus advanced topics such as surface modeling and large assembly management. By the end, you will gain practical skills to create production-ready designs and optimize workflows in engineering and manufacturing.

This module describes employable and practicable skills, knowledge and right attitudes required by the learner to prepare the workplace for spot welding, weld the work piece and conduct finishing activities. The content provided in this course is package reserved for a learner pursuing TVET certificate IV in manufacturing technology. Graduates at this level will have knowledge and skills for spot welding and community involvement and further leaning.